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Geosynthetics · 2026-03-08

Geo Grid Installation: Step-by-Step Guide

By Hitesh Lunnia · Director · 1 min read

Geo Grid installation is straightforward when done correctly, and failure-prone when shortcuts are taken. The principle is simple: place the grid flat, overlap or connect adjacent rolls, and cover with confining aggregate without damaging the grid.

1. Sub-grade preparation: level and compact the underlying soil to design density. Remove sharp objects that could puncture the grid.

2. Roll placement: unroll Geo Grid in the direction of the main traffic flow. Keep the grid flat and taut — wrinkles defeat the reinforcement.

3. Overlaps and connections: minimum 300 mm overlap between adjacent rolls in the direction perpendicular to traffic. For high-strength uniaxial walls, mechanical connections (clips, bodkin joints) are required.

4. Aggregate placement: dump aggregate forward from one end onto the placed grid, never directly on un-aggregate-covered grid. Use light equipment for the first 150 to 200 mm lift to avoid damaging the grid.

5. Compaction: first pass with light roller, subsequent passes with standard compactor. Confirm density meets specification.

6. Quality control: photograph placement, retain mill certificates, log roll IDs against chainage.

Auroguard supplies installation guidance and on-call technical support during the initial roll-out on every Geo Grid project.

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Products referenced in this guide

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Auroguard Private Limited

About the author

Hitesh Lunnia

Director at Auroguard Private Limited. Auroguard manufactures highway crash barriers, guardrails and geosynthetics to IRC, MoRTH and IS specifications, supplying NHAI, PWD and EPC infrastructure projects across India. This guidance reflects direct manufacturing and project-supply experience — not third-party rewriting.

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